Welding Nuts Inside Metal Tubes, Painlessly

[Jer Schmidt] needed a way to put a lot of M8 bolts into a piece of square steel tubing, but just drilling and tapping threads into the thin steel wouldn’t be strong enough. So he figured out a way to reliably weld nuts to the inside of the tube, and his technique works even if the tube is long and the inside isn’t accessible.
Two smaller holes on either side. Weld through the holes. A little grinding results in a smooth top surface.
Essentially, one drills a hole for the bolt, plus two smaller holes on either side. Then one welds the nut to the tubing through those small holes, in a sort of plug weld. A little grinding is all it takes to smooth out the surface, and one is left with a strong threaded hole in a thin-walled tube, using little more than hardware store fasteners.

The technique doesn’t require access to the inside of the tube for the welding part, although getting the nut back there in the first place does require a simple helper tool the nut can slot into. [Jer] makes one with some scrap wood and a table saw, just to show it doesn’t need to be anything fancy.

Another way to put a threaded hole into thin material is to use a rivnut, or rivet nut (sometimes also used to put durable threads into 3D prints) but welding a plain old nut to the inside was far more aligned with what [Jer] needed, and doesn’t rely on any specialty parts or tools.

[Jer]’s upcoming project requires a lot of bolts all the way down long tubing, which is what got him into all of this. Watch it in action in the video below, because [Jer] has definitely worked out the kinks, and he steps through a lot of tips and tricks to make the process painless.

Thanks [paulvdh] for the tip!

youtube.com/embed/nC161Ni67-E?…

hackaday.com/2026/02/06/weldin…

Driving Sim Handbrake Based on Load Cell

Simulator-style video games are designed to scale in complexity, allowing players to engage at anything from a casual level to highly detailed, realistic simulation. Microsoft Flight Simulator, for example, can be played with a keyboard and mouse, a controller, or a huge, expensive simulator designed to replicate a specific airplane in every detail. Driving simulators are similar, and [CNCDan] has been hard at work on his DIY immersive driving sim rig, with this hand brake as his latest addition.

For this build, [CNCDan] is going with a lever-style handbrake which is common in motorsports like drifting and rallying. He has already built a set of custom pedals, so this design borrows heavily from them. That means that the sensor is a load cell, which takes input force from a lever connected to it with a spring mechanism. The signal is sent to an Arduino for processing, which is set up to send data over USB like any joystick or controller. In this case, he’s using an Arduino that was already handling inputs from his custom shifter, so he only needed to use another input and add some code to get his handbrake added into his sim.

[CNCDan] built a version of this out of laser-cut metal parts, but also has a fully 3D printable one available as well. Plenty of his other videos about his driving rig are available as well, from the pedal assembly we mentioned earlier to the force-feedback steering wheel. It’s an impressive set of hardware with a feel that replicates racing about as faithfully as a simulator could. Interestingly, we’ve also seen this process in reverse as well where a real car was used instead as a video game controller.

youtube.com/embed/xzpE0UGo8F0?…

hackaday.com/2026/02/06/drivin…

Fidget Clicker Becomes Miniature Game Console

Fidget toys are everywhere these days. A particularly popular type simply puts some keyboard switches on a plate to provide a certain type of clicky satisfaction. [wjddnjsdnd] took that concept a step further, building a keychain-sized fidget toy that actually has games on it.

The build is based around six key switches in a 2 x 3 array. The key switches are notable in this case for being magnetic shaft keys. Rather than using a mechanical switch to indicate a keypress, the keycap instead merely moves a magnet which triggers a signal in a hall effect sensor beneath the key. In this case, the build uses A3144 hall effect sensors, which are read by the Arduino Nano running the show. The Nano is also hooked up to a small SSD1306 OLED display over I2c, which it uses for displaying the game state. There’s also a TP4056 module to handle charging the attached 380 mAh lithium-ion battery which powers the pocket-sized device.

The Arduino Nano is not a powerful platform for gaming, but it can handle the basics. The Gamebox Clicker, as it’s called, features a Pong clone, a stairs game, and a recreation of Snake. Think early mobile phone games, and you’d be on the money.

It’s an interesting build, and one that would be a great way to get used to using magnetic key switches as well as small embedded displays. We’ve seen Arduino boards turned into microconsoles many times before, too. If you’d like to sound off about magnetic vs. mechanical key switches, jump into the comments, or otherwise let us know about your best electronic fidget projects on the tipsline. Happy hacking.

hackaday.com/2026/02/06/fidget…

Hackaday Podcast Episode 356: Nanoprinting, Vibe Coding, and Keebin’ with Kristina, IN HELL!

This week, Hackaday’s Elliot Williams and Kristina Panos met up over coffee to bring you the latest news, mystery sound results show, and of course, a big bunch of hacks from the previous seven days or so.

We found no news to speak of, except that Kristina has ditched Windows after roughly 38 years. What is she running now? What does she miss about Windows? Tune in to find out.

On What’s That Sound, Kristina thought it was a jackhammer, but [Statistically Unlikely] knew it was ground-tamper thingy, and won a Hackaday Podcast t-shirt! Congratulations!

After that, it’s on to the hacks and such, beginning with 3D printing on the nano scale, and a couple of typewriter-based hacks. Then we take a look at the beauty of the math behind graph theory, especially when it comes to circuit sculptures and neckties.

We also talk display hacking, macro pads with haptic feedback knobs, and writing code in Welsh. Finally, we discuss the Virtual Boy, and ponder whether vibe coding is killing open source.

Check out the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

html5-player.libsyn.com/embed/…

Download in DRM-free MP3 and savor at your leisure.

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Episode 356 Show Notes:

News:

• No news is good news, except that Kristina ditched Windows after ~38 years!

What’s that Sound?

• Congrats to [Statistically Unlikely] who knew this was an Earth-stomping machine!

Interesting Hacks of the Week:

• The Latest From RepRapMicron – Nail Gel, First Objects, And More
• Lego Typewriter Writes Plastic Letters
• Comprehensive Power Management For The Raspberry Pi
• Crouching Typewriter, Hidden PC
• The Graph Theory Of Circuit Sculptures
  
  • The 85 Ways to Tie a Tie
  • The Mathematics of Tie Knots

  
  

• DIY Macropad Rocks A Haptic Feedback Wheel
  
  • Simplifying The SmartKnob

  
  

Quick Hacks:

• Elliot’s Picks:
  
  • 5K IMac Turned Into 5K Display
  • CPU Scheduler Divines The Will Of The Heavens
  • An Event Badge Re-Imagined As A Cyberdeck
  • Ysgrifennu Côd Yn Gymraeg (Writing Code In Welsh)

  
  

• Kristina’s Picks:
  
  • Ordering Pizza On Your Sega Dreamcast Is Very Clunky Indeed
  • Need A Curved Plastic Mesh? Print Flat, Curve Later
  • Running DOOM And Super Mario 64 Inside A PDF File

  
  

Can’t-Miss Articles:

• After 30 Years, Virtual Boy Gets Its Chance To Shine
• How Vibe Coding Is Killing Open Source

hackaday.com/2026/02/06/hackad…